Bennche Bighorn 700 Problems: Quick Fixes & Tips
Bennche Bighorn 700 owners often face issues with electrical components and suspension problems. Regular maintenance can help mitigate these challenges.
The Bennche Bighorn 700 is a popular choice for off-road enthusiasts seeking adventure and reliability. Despite its robust design, users sometimes encounter specific problems that can hinder performance. Common issues include electrical malfunctions, suspension wear, and drivetrain concerns. Understanding these problems is crucial for maintaining the vehicle’s reliability and enhancing your riding experience.
This blog will explore the most frequent challenges faced by Bighorn 700 owners and provide practical solutions. By addressing these issues proactively, you can enjoy a smoother ride and prolong the life of your UTV. Stay informed to keep your Bennche Bighorn 700 in top condition and ready for any terrain.
Common Issues With Bennche Bighorn 700

The Bennche Bighorn 700 is a popular UTV. Many owners enjoy its performance and features. However, like any vehicle, it can have problems. Knowing the common issues helps in maintaining it better. Below are some frequent concerns reported by users.
Engine Troubles
Engine issues can lead to significant problems. Here are some common engine troubles:
- Overheating: This can happen due to coolant leaks or low fluid levels.
- Starting Problems: A weak battery or faulty starter can cause this.
- Rough Idling: Dirty fuel injectors or air filter issues may be the cause.
- Loss of Power: This can occur from fuel supply problems or clogged filters.
Regular maintenance can help avoid these issues. Check oil levels and replace filters as needed.
Electrical Glitches
Electrical problems can disrupt the UTV’s performance. Here are some common electrical glitches:
- Battery Drain: This may happen if lights stay on or if connections are poor.
- Flickering Lights: Loose wiring or faulty bulbs can cause this issue.
- Instrument Panel Malfunction: This might stem from a bad connection or faulty gauge.
- Starter Issues: A malfunctioning ignition switch can prevent starting.
Inspect wiring regularly to avoid electrical issues. Tighten connections and replace damaged parts promptly.
Starting Difficulties
Starting issues with the Bennche Bighorn 700 can frustrate owners. These problems often arise from battery issues or starter motor failures. Understanding these common challenges can help you troubleshoot quickly.
Battery Maintenance Tips
Proper battery maintenance is crucial for reliable starting. Here are some tips:
- Regularly check battery connections. Loose or corroded connections can prevent starting.
- Clean the terminals. Remove corrosion with a wire brush.
- Check the battery charge. A fully charged battery is essential.
- Inspect for leaks. Leaking batteries can cause damage.
- Replace old batteries. A battery older than three years may need replacement.
Starter Motor Checks
The starter motor is vital for starting your vehicle. Perform these checks:
- Listen for clicking sounds. This may indicate a weak battery.
- Check the starter relay. A faulty relay can stop the starter from working.
- Inspect wiring connections. Damaged wires can prevent starting.
- Test the starter motor. A multimeter can help check its function.
Addressing these issues early can enhance your Bennche Bighorn 700 experience. Regular checks lead to smooth starts.
Overheating Engine Solutions
The Bennche Bighorn 700 can face engine overheating issues.
Finding the right solutions is crucial for smooth performance.
Below are effective methods to tackle this problem.
Radiator Cleaning
A clean radiator is essential for cooling. Dust and debris block airflow.
Follow these steps for effective cleaning:
- Turn off the engine and let it cool.
- Remove any debris from the radiator fins.
- Use a soft brush to clean stubborn dirt.
- Flush the radiator with water.
- Check for leaks after cleaning.
Regular cleaning prevents overheating.
Always inspect the radiator before long rides.
Coolant System Inspection
Inspecting the coolant system is vital.
A low coolant level can cause overheating.
Here’s how to inspect it:
- Check the coolant reservoir level.
- Inspect for leaks in hoses and connections.
- Look for discoloration in the coolant.
- Replace old coolant as needed.
- Ensure the radiator cap seals tightly.
Keep your coolant system in good condition.
This practice helps avoid costly repairs.
Transmission And Gearbox Fixes
The Bennche Bighorn 700 is a reliable vehicle. Yet, like all machines, it can face transmission and gearbox issues. Understanding these problems helps in quick fixes. Here, we focus on two key solutions: checking fluid levels and adjusting the shifting mechanism.
Fluid Level Check
Fluid levels are crucial for smooth transmission. Low fluid can lead to shifting problems. Follow these steps to check your fluid level:
- Park the vehicle on a level surface.
- Open the hood to access the transmission dipstick.
- Remove the dipstick and wipe it clean.
- Reinsert the dipstick fully, then remove it again.
- Check the fluid level against the markings on the dipstick.
Ensure the fluid is at the correct level. If low, add the recommended transmission fluid. Use only fluids specified in the owner’s manual.
Shifting Mechanism Adjustment
Improper shifting can cause major issues. Adjusting the shifting mechanism helps improve performance. Follow these steps for adjustment:
- Locate the shifting mechanism near the transmission.
- Inspect for any loose bolts or screws.
- Use a wrench to tighten any loose connections.
- Test the shifting by moving through all gears.
Ensure each gear engages smoothly. If issues persist, consult a professional.
Suspension And Steering Adjustments
The Bennche Bighorn 700 is known for its rugged performance. Proper suspension and steering adjustments are crucial for optimal handling. Owners may encounter issues that affect ride quality. Understanding shock absorber maintenance and steering calibration can enhance your experience.
Shock Absorber Maintenance
Shock absorbers play a vital role in your Bighorn’s suspension system. Regular maintenance ensures they function properly. Here are some key points to consider:
- Inspect Regularly: Check for leaks or damage.
- Clean the Shocks: Dirt can cause wear and tear.
- Replace Worn Parts: Old shocks can affect performance.
Follow these steps for effective maintenance:
- Lift the vehicle safely.
- Remove the wheels for better access.
- Check each shock absorber for issues.
- Replace any faulty components.
Proper maintenance extends the life of your shocks. It also improves ride comfort and handling.
Steering Calibration
Steering calibration is essential for precise control. Misalignment can lead to uneven tire wear and poor handling. Signs of steering issues include:
- Pulling to One Side: Vehicle drifts while driving.
- Unresponsive Steering: Delayed response to inputs.
- Vibrations: Unusual shaking while steering.
Follow these steps for effective steering calibration:
- Check tire pressure regularly.
- Inspect the steering components.
- Adjust alignment as needed.
Regular calibration improves safety and performance. It ensures a smooth and enjoyable ride.
Brake System Maintenance
Keeping the brake system in top shape is crucial for safety. Regular maintenance ensures your Bennche Bighorn 700 performs well. Neglecting this can lead to serious problems. Focus on key areas like brake pads and fluid. This section covers essential maintenance tasks.
Brake Pad Replacement
Brake pads wear out over time. Replacing them is vital for effective braking. Here are signs that indicate it’s time for a replacement:
- Grinding noise when braking
- Pulsating brake pedal
- Reduced braking power
Follow these steps for replacement:
- Lift the vehicle using a jack.
- Remove the wheel.
- Locate the brake caliper.
- Unbolt and remove the caliper.
- Take out old brake pads.
- Insert new brake pads.
- Reassemble the caliper and wheel.
Check the owner’s manual for specific instructions. Regularly replacing brake pads enhances safety.
Brake Fluid Check
Brake fluid plays a key role in the braking system. Low or dirty fluid can cause failures. Follow these steps to check the brake fluid:
- Locate the brake fluid reservoir.
- Check the fluid level. It should be above the minimum line.
- Inspect the fluid color. It should be clear to light amber.
If the fluid is dark or low, replace it:
- Clean the reservoir cap.
- Open the cap carefully.
- Pour in new brake fluid.
- Close the cap securely.
Use the type of brake fluid specified in the owner’s manual. Regular checks prevent brake failure.
Fuel System Cleanup
The fuel system in your Bennche Bighorn 700 can face issues over time. Proper maintenance is crucial. A thorough fuel system cleanup can enhance performance and longevity. Focus on two main areas: the fuel filter and the carburetor. Both play vital roles in the fuel system’s efficiency.
Fuel Filter Replacement
The fuel filter traps dirt and contaminants. If clogged, it restricts fuel flow. This can lead to poor engine performance. Here’s how to replace it:
- Locate the fuel filter under the vehicle.
- Disconnect the fuel lines carefully.
- Remove the old filter.
- Install the new filter, ensuring correct orientation.
- Reconnect the fuel lines securely.
Replace the fuel filter every 6,000 miles or as needed. Regular checks can prevent major issues.
Carburetor Cleaning
The carburetor mixes air and fuel for combustion. A dirty carburetor can cause starting problems and rough idling. Here’s how to clean it:
- Gather necessary tools: wrench, screwdriver, and carb cleaner.
- Remove the carburetor from the engine.
- Disassemble it carefully.
- Spray carb cleaner on all components.
- Use a soft brush to scrub stubborn areas.
- Rinse with clean fuel.
- Reassemble and reinstall the carburetor.
Cleaning the carburetor should be done every 1,000 miles. This ensures optimal performance.
Troubleshooting Electrical Failures
Electrical failures in the Bennche Bighorn 700 can cause various issues. Identifying the source is crucial. Proper troubleshooting can save time and money. Focus on key areas like fuses, wiring, and the ignition system. This guide will help you diagnose and fix electrical problems easily.
Fuses And Wiring
Start by checking the fuses. Fuses protect the electrical system from overload. A blown fuse can stop your vehicle from functioning. Here’s how to check them:
- Locate the fuse box.
- Inspect each fuse visually.
- Use a multimeter to test continuity.
- Replace blown fuses with the correct amperage.
Next, examine the wiring. Damaged wires can lead to shorts or failures. Look for:
- Cracks or frays in insulation
- Loose connections
- Corrosion on terminals
Use electrical tape to cover minor damage. Replace severely damaged wires promptly.
Ignition System Check
The ignition system is vital for starting the Bennche Bighorn 700. Problems here can prevent your vehicle from starting. Check these components:
Component | Common Issues | Solution |
---|---|---|
Spark Plug | Dirty or worn | Clean or replace |
Ignition Coil | Weak spark | Test and replace |
Battery | Low charge | Recharge or replace |
Follow these steps for an effective check:
- Remove the spark plug and inspect it.
- Test the ignition coil with a multimeter.
- Check the battery voltage.
Perform these checks regularly to avoid issues. Keeping your Bennche Bighorn 700 in top shape is essential for smooth rides.
Regular Maintenance Schedule
A regular maintenance schedule is essential for keeping your Bennche Bighorn 700 in top shape. Proper maintenance can prevent major problems and extend the life of your vehicle. Follow these key areas for maintenance to ensure optimal performance.
Oil Changes
Regular oil changes are crucial for engine health. Dirty oil can lead to engine wear and tear. Here are some important points:
- Change the oil every 500 miles.
- Use high-quality oil recommended by the manufacturer.
- Replace the oil filter with each oil change.
Follow these steps for an oil change:
- Warm up the engine for 5 minutes.
- Turn off the engine and let it cool.
- Drain the old oil into a suitable container.
- Replace the oil filter.
- Pour in the new oil.
Air Filter Replacement
The air filter keeps dirt out of the engine. A clean air filter improves performance. Check and replace it regularly:
- Inspect the air filter every 1,000 miles.
- Replace the air filter every 2,000 miles.
To replace the air filter:
- Locate the air filter housing.
- Remove the old filter.
- Insert the new filter securely.
Maintain a clean air filter for better fuel efficiency and engine life.
Preventative Measures And Best Practices
Taking care of your Bennche Bighorn 700 can prevent many problems. Proper maintenance will enhance performance and prolong its lifespan. Implementing some best practices can save time and money.
Proper Storage Tips
Storing your Bennche Bighorn 700 correctly is crucial. Here are some tips for optimal storage:
- Clean it first: Remove dirt and debris after each use.
- Choose a dry place: Moisture can cause rust and corrosion.
- Cover it: Use a quality cover to protect from dust and UV rays.
- Check the fuel: Empty the tank if not used for a long time.
- Disconnect the battery: Prevent battery drain during storage.
Routine Inspection Checklist
Regular inspections can identify issues before they escalate. Use this checklist to keep your Bighorn 700 in top shape:
Item | Frequency | Notes |
---|---|---|
Tires | Monthly | Check air pressure and tread wear. |
Oil Level | Every ride | Ensure oil is at recommended level. |
Brakes | Monthly | Inspect pads and fluid levels. |
Battery | Every ride | Check connections and charge status. |
Lights | Monthly | Test headlights and taillights. |
Follow this checklist to catch problems early. Regular attention will keep your Bennche Bighorn 700 performing well.
Frequently Asked Questions
What Are Common Bennche Bighorn 700 Issues?
Common issues include electrical problems, overheating, and suspension concerns.
How To Fix Bennche Bighorn 700 Electrical Problems?
Check the battery connections and inspect the wiring for damage or corrosion.
What Causes Overheating In Bennche Bighorn 700?
Overheating can result from low coolant levels or a malfunctioning radiator.
How To Maintain The Bennche Bighorn 700?
Regular oil changes, air filter checks, and tire maintenance help ensure optimal performance.
Where To Find Bennche Bighorn 700 Parts?
Parts are available through authorized dealers, online retailers, and aftermarket suppliers.
Conclusion
The Bennche Bighorn 700 has its share of challenges. Understanding these problems can help you make informed decisions. Regular maintenance and prompt repairs are crucial for optimal performance. By staying aware of common issues, you can enhance your riding experience.
Enjoy your adventures with confidence in your vehicle’s reliability.